Heater Blend Door Actuator Gear – 2006-2010 Ford Explorer
3D-printed heater blend door actuator gear for the 2006-2010 Ford Explorer, made to order as an affordable alternative to a discontinued or expensive original part.
About this part
This is the small gear for a heater blend door actuator in a 2006 Ford Explorer. That model is the 2006 - 2010 so it should work in all of those years. If anyone needs the larger gear, I don't have it designed but definitely could if needed.
Printed 15% Infill and 2 Walls with some PET-G
Haven't done extensive testing but it is GUARANTEED up to 5 turns from hot to cold lol. Will update post with further testing and models if it fails.
I did have to flip it upside down and press it over the metal shaft, and then I could fit it over normally, though I may update the model if it causes issues / you could always scale it up
Compatible vehicles
- 2006-2010 Ford Explorer
Always compare with your original part before ordering. Fitment can vary by trim level and production date.
Specifications
| Part | Heater Blend Door Actuator Gear |
|---|---|
| Make | Ford |
| Model | Explorer |
| Year | 2006 |
| Production | 3D printed to order (FDM) |
| Design files | 1 (STL) |
| Part number | CAT-a000b7aa |
Print settings
Standard FDM printing settings:
- Layer height: 0.2mm
- Infill: 70%
- Supports: As needed
How to order
This part is in our catalogue and is printed on request. Send us a request with your vehicle details and we will reply with a price and delivery time.
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Design credit: original design on Thingiverse, licensed CC BY-SA-4.0.